Custom Beds for a European Client: Full Process from Design to Delivery

At Tianjin TheWay Furniture, all customized projects are carried out in a standardized and transparent workflow. We recently fulfilled an order of collapsible upholstered beds for a large European retail brand. Here is the complete process covering design development all the way to container shipment.

1. Design & Engineering

The client aimed to develop space-saving beds that could cut warehouse occupation by 75% and shorten assembly time by 50%. Our design team developed a knock-down (KD) structure equipped with simplified connecting parts. A physical sample was delivered within 7 days for client confirmation.

2. Wood Cutting

We adopt 16mm FSC-certified poplar plywood. CNC cutting machines process side rails, headboard boards and bed slat bases with high precision. All components are marked with barcodes for full traceability.

3. Drilling Operation

Holes for assembly fittings are pre-drilled with high-precision fixtures, ensuring perfect fitting of all parts and avoiding assembly mismatch.

4. Foam Cutting

High-density foam is cut into standard sizes by computerized cutting equipment, minimizing material waste and keeping consistent softness performance.

5. Adhesive Bonding

Eco-friendly low-VOC glue is evenly applied to attach foam boards to wooden panels. Pneumatic pressing equipment firmly bonds materials for long-lasting durability.

6. Fabric Cutting

Production strictly follows client-approved fabric specifications on color and texture. Fabrics are cut by CNC machines to reduce waste and keep unified pattern layout.

7. Sewing Process

Professional workers sew fabric pieces with strengthened stitching. Every seam is inspected to guarantee firmness and tensile resistance.

8. Upholstery Work

Processed fabrics are neatly covered and fixed onto foam-attached wood boards. Staff strictly check surface flatness, overall symmetry and nail fixing quality.

9. Finishing Cleaning

All finished parts are manually cleaned to wipe off dust, fiber scraps and glue stains. Each product undergoes strict visual inspection under sufficient lighting.

10. Packaging & Container Loading

Knock-down parts are flat-packed with customized cardboard buffers to avoid collision damage. Uniform cartons are convenient for stacking storage. Each package is marked with product code, quantity and handling notes. Container loading is arranged scientifically to maximize space utilization.

Client Achieved Benefits

Warehouse storage space reduced by 75%

End-user assembly efficiency improved by 50%

No assembly-related customer complaints for more than 12 months

Goods delivered punctually within the 45-day production cycle

Advantages of Our Standardized Workflow

The whole manufacturing procedure is supervised by 12-level quality inspection system. Our product defective rate stays below 0.5%, and complete material certification including FSC documents can be provided. We support rapid 7-day sample making and personalized customization on size, fabric and logo printing, serving as your trustworthy OEM cooperation partner.